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Case Study
Bidvest
Light Work for a Stronger Finish with Peneseal FH
Case Study
Bidvest
Light Work for a Stronger Finish with Peneseal FH
Project Context
The Bidvest Warehouse
Bidvest’s new warehouse, designed to withstand heavy daily traffic, required a flooring solution that could meet rigorous durability and low-maintenance requirements. The high-traffic environments present significant stress on flooring systems, demanding materials capable of withstanding heavy loads while minimising the long-term costs of maintenance and repairs.
To meet these demands, Peneseal FH, an advanced concrete densifier and sealer, was specified. This product was applied alongside a high-performance floor hardener to deliver a durable, low-maintenance surface capable of supporting Bidvest’s operational efficiency.
The Challenge:
Addressing High-Performance Demands
Warehouse floors must endure constant mechanical stress from forklifts, pallet jacks, and other heavy equipment. For Bidvest, the critical requirements included:
- Abrasion Resistance: Floors needed to withstand continuous wear without significant degradation over time.
- Longevity: Preventing early-stage damage such as cracking, shrinkage, and crazing was critical to maintaining structural integrity.
- Maintenance Efficiency: Dust – free, low – maintenance surfaces were essential to reduce cleaning costs and minimise downtime.
Given these challenges, a cutting-edge approach was required to ensure performance and durability.
The Solution
Peneseal FH
Peneseal FH was chosen for its advanced ability to penetrate and strengthen concrete surfaces. Applied during the concrete setting and curing process, this solution provided several technical benefits:
- Concrete Densification:
- Peneseal FH chemically reacts with the concrete matrix, filling capillaries and micro-cracks to create a denser, harder surface.
- This increases resistance to mechanical stress and abrasion, critical for high-traffic areas.
- Enhanced Curing Efficiency:
- By acting as a curing aid, Peneseal FH ensured a uniform hydration process.
- This reduced the risk of shrinkage cracks, temperature-induced damage, and crazing commonly associated with warehouse floors.
- Permanent Protection:
- Peneseal FH provided integral waterproofing by sealing concrete pores, preventing water ingress and efflorescence.
- The surface gained resistance to a wide range of contaminants, including oils, chemicals, and salts.
- Smooth, Low-Maintenance Finish:
- The treated floor developed a polished, dust-free surface over time, simplifying cleaning and improving overall warehouse operations.
The Implementation
Precision Execution
The project followed a carefully controlled implementation process:
- Architectural Specification: Peneseal FH was selected by the architect due to its proven reliability in high-demand environments.
- Controlled Application: CHC-SA engineers applied Peneseal FH using a 2-stroke backpack sprayer to ensure uniform distribution, followed by misting to optimise chemical penetration.
- Logistical Support: Penetron Africa managed the seamless delivery of materials, ensuring the project stayed on schedule.
“Peneseal FH’s application is straightforward and easy to use.”
– Nathan, Engineer/Supervisor, CHC-SA
“The coverage rate is remarkable, making it ideal for large-scale projects.”
– Francois, Site Agent, CHC-SA
The Results
Immediate and Long-Term Benefits
The Peneseal FH system delivered outcomes that met Bidvest’s goals with precision:
Immediate Results:
- A dust-free, polished surface that enhanced warehouse efficiency.
- Life-long protection against water, oil, and chemical penetration.
Long-Term Benefits:
- Reduced maintenance costs through enhanced durability.
- Increased resistance to cracking, abrasion, and contaminants, ensuring reliable performance for years.
Conclusion
Engineering Solutions for High-Traffic Floors
The Bidvest warehouse flooring project demonstrates the effectiveness of Peneseal FH in meeting the challenges of high-traffic environments. By integrating advanced materials science with practical application methods, the project delivered a durable, low-maintenance flooring solution that exceeded expectations.
Contact Penetron Africa
For more information on how Peneseal FH and other Penetron products can enhance your next project, contact Penetron Africa today. Our team is ready to help you achieve durable, high-performance concrete solutions.
